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RailNET Basic Diagnostics

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Revision as of 01:17, 24 August 2025 by DGast (talk | contribs) (Created page with "This is a simplified set of instructions for basic diagnostics. <pre>The most important thing to remember about the APU is that Consists are based on axles. <br><br>No axles = no consist. </pre> You will need to telnet or SSH into the RailNET APU remotely using the IP/Port, or by using a 25 pin null modem cable. Any parameter changes will need to be done from the supervisory/change menu(enter C for change). Enter, EP, to edit parameters and you will see the availa...")

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This is a simplified set of instructions for basic diagnostics.

The most important thing to remember about the APU is that Consists are based on axles. <br><br>No axles = no consist. 

You will need to telnet or SSH into the RailNET APU remotely using the IP/Port, or by using a 25 pin null modem cable. Any parameter changes will need to be done from the supervisory/change menu(enter C for change). Enter, EP, to edit parameters and you will see the available options.

D – Directory

  • Displays the latest 15 train consists.
  • The RPT column shows whether each consist has been reported.
  • Below the directory screen is the index for RPT, showing what each letter means.
  • You should be able to match the same number of Tags and Cars.
      • If tags are missing:
          • Run a DDS to check reader performance.
          • Run a SYS log to see if there are any signs pointing to a bad reader or bad antenna (reader failure/antenna failure).

DDF – Data Dump Full

  • Shows tag data, axle data, and any disqualifiers in the train consist.
  • Compare tag data to what the wheel sensor recorded.
  • LenFT (far-left column) shows the wheel sensor measurement—compare it to tag length to see how well the wheel sensor is performing.

DDS – Data Dump Summary

  • Can show wheel sensor status and the performance of each antenna/port on the RF unit.
  • Conversion Summary tells you if the wheel sensor is good (e.g., 0 axles lost, 0 tags lost).
  • Reader Summary shows RF unit performance.

Checking Issues Based on DDS

Example: Site with one bad antenna.
      • Recommend the customer use a Watt Meter (Bird 43, sold by Comet) to test RF unit output.
      • If RF output is good, check antenna connections.
      • If antenna failure shows up in DDS:
          • In the supervisory menu:
              • rfon,0,0 → test antenna 0
              • rfon,0,1 → test antenna 1
          • Good reading: 1.2 watts or higher per antenna (5W element).
DDS Example – Lost Axles
      • If Conversion Summary shows lost axles:
          • Usually means the wheel sensor needs calibration or replacement.
          • Could also mean you need to null your TDA105/TDA205 (Tiffenbaugh) or TDA204 (Frauscher).
          • For TDA204:
              • In supervisory menu, type TDA204.
              • Press Z to null → wait for screen to refresh.
              • Press C to calibrate → choose R (reversal).
              • After it refreshes, press Z to null again.
              • Exit, then do a full reboot.
          • If calibration fails:
              • Check wire connections end-to-end.
              • Test each side of the wheel sensor with metal and check voltages in the TDA204 interface.
              • See doc 4800012 for full voltage/calibration details.
SYS Log
      • Access:
      • SYS → 0 (all) → C (continuous).
      • Shows:
      • Wheel sensor
      • Antenna
      • Presence circuit
      • RF reader
      • Reporting / FTP/SFTP
Example: “Presence” stuck OFF:'
      • Run DDW (Data Dump Wheel) to confirm.
      • On Z3 Plus: shunt track with 0.6Ω and press calibration button.
      • On other equipment: check product manual or call Comet Support.

Reporting Issues

  • Run SYS log as above.
  • “Fatal Error on Maint 1” usually means:
      • Bad .ACC or .BAT file, or
      • Parameter change needed.

Pin 6 – Intermittent Reader Issues

 Pin 6 on the PSU measures converter brick output.

  • 3.4V or lower = replace converter bricks (Comet can repair)

VTP Issues

If DDT shows all 9’s in the left column → VTP problem.

  • SYS log will show Tag Time Sync Error.
  • Usually caused by the reader or MPAS card.
  • On E4 Smartpass: call Comet Support.

Upgrading AR2200 → MPRX

Check for required files:

  • DIR MPRX*.*
  • If missing, contact Comet Support.

Time

  • External battery on LX-800 daughter board keeps system time.
  • If time doesn’t hold, battery may need replacement.
  • To set time:
      • Supervisory menu → T
      • Enter date/time (military format).
      • shell commit
      • Reboot and verify.

Wheel Sensor Parameter Settings

  • Change Wheel Detector Separation, Gain, and Threshold.
  • Frauscher: 50 / 50 / 50
  • Tiffenbaugh: 40 / 99 / 30
  • Wrong values = lost axles.